Quality Manual

Quality Assurance Manual

Section 1 - Scope

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting is a Christchurch based company situated at 39 Leslie Hills Drive, Riccarton, Christchurch, New Zealand, with branches established in the Auckland and Wellington Regions and a presence in Sydney, Australia.  Founded in 1996, TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting plays a pivotal role in the Electrical and Power Industries and services the needs of the LV, MV, HV, and EHV electrical and power sectors in the below listed territories.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting pride ourselves on having arguably the most comprehensive range of electrical test and measurement equipment available from a single source in New Zealand.

Through our commitment to a ‘total solutions' service we provide for the wider needs of the Industry through comprehensive training programmes, industry seminars, news updates, technical and applications advice, repair, backup, and calibration.  A Customer Services group caters on-line and in person for technical needs.

The focus of  TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting is the provision of suitable equipment and applications expertise to permit adequate testing and assessment of electrical and power system assets to determine or assess their condition, safety, and reliability. From such information, effective asset management decisions may follow and our associated consulting arm, www.lordconsulting.com provides additional expertise.

Test equipment offered for the LV industry includes insulation, loop, RCD, and appliance testers, as well as clamp meters, multimeters, and voltage probe testers. Additionally, the needs of the industrial LV market are covered by a comprehensive range of Cat 4 equipment, thermographic cameras, electric motor testers, phase and rotation meters, power quality recorders, light meters, earth testers, thermometers, and data loggers. Specialised electronic test equipment is offered including signal generators, function generators, frequency meters, spectrum analysers, and bench power supplies.

The needs of the MV, HV, and EHV power industry testing are covered by 5 and 10 kV insulation testers, power factor & tan delta test sets, battery testing equipment, low resistance ohmmeters, relay test sets, partial discharge ‘PD' equipment. transformer test sets for winding/ratio/tap changer/oil/DGA/SFRA/DFR,  maximum demand indicators, on-line monitoring equipment for switchgear/cable/ transformers/HV Power Lines and SF6 gas testing equipment, thermographic cameras, corona cameras, switchgear testing and monitoring equipment and advanced power quality testers for underground cables or overhead lines or other such equipment we may work with from time to time..

Many leading brands are represented, including Megger, RH Systems, Appa, DerEe, UVIRCO, and P&B Weir, Power Solutions LLC, Doble/Morgan Shaffer, Acksen, SEW, CEEM, Shemar.

We service clients in the territories of New Zealand, Australia, UK and the Pacific, offering a unique level of service in quality and diversity, including:

A comprehensive range of electrical testing and measuring products of the highest quality, functionality innovation and safety.
Industry-specific product training and application support.
Development, review, and implementation of power asset maintenance policies, specifications, and practices.
Assistance in establishing both on-line monitoring and condition-based maintenance philosophies.
Preparation and review of maintenance tender specifications.
Generic or customised training for Power Industry technicians in a comprehensive range of disciplines via short, focused courses.
Industry forums, Conferences, and regular news disseminations to promote and develop the highest possible standards of Industry practice.
Assistance with client business and marketing development strategies to maximise the profit and / or goal potential of our services.


Section 2 - Normative References

This manual is compiled based on the ISO 9001:2015 Standard and meets all standards and expectations envisioned by the society in which the company operates.

Section 3 - Terms and Definitions

Verification - uses objective evidence to confirm specified requirements have been met. Whenever specified requirements have been met, a verified status is achieved. Ways to verify that requirements have been met e.g. inspect, do tests, carry out alternative calculations, or examine documents before issuing them.

Validation - uses objective evidence to confirm the requirements which define an intended use or application have been met. Whenever all requirements have been met, a validated status is established. Validation can be carried out under realistic use conditions or within a simulated use environment. Several ways to confirm that the requirements which define an intended use or application have been met e.g. do tests, carry out alternative calculations, or examine documents before issuing them.

Traceability - is the ability to identify and trace the history, distribution, location, and application of products, parts, materials, and services.  A traceability system records and follows the trail as products, parts, materials, and services come from suppliers and are processed and ultimately distributed as final products and services.

System - is defined as a set of interrelated or interacting elements.  A management system is one type of system.  It is a set of interrelated or interacting elements that organizations use to formulate policies and objectives and to establish the processes that are needed to ensure that policies are followed and objectives are achieved.

Supplier – is a person or an organization that provides products or services. Suppliers can be either internal or external to an organization. Internal suppliers provide products or services to people within their own organization while external suppliers provide products or services to other organizations.

Statutory requirement – requirement is defined by a legislative body and is obligatory.

Service - is an intangible output and is the result of a process that includes at least one activity that is carried out at the interface between the supplier (provider) and the customer.
Service can be provided to support an organization’s own products (e.g. warranty service, it can be provided for a product supplied by a customer (e.g. a repair service or a delivery service). It can also involve the provision of an intangible thing to a customer (e.g. transportation, or advice).

Risk based thinking – refers to a coordinated set of activities and methods that are used to manage and control the many risks that affect the ability to achieve objectives.
Risk-based thinking replaces what the old standard used to call preventive action.

Risk - Risk is the “effect of uncertainty on an expected result” and an effect is a positive or negative deviation from what is expected.

Review – is an activity, its purpose is to determine how well the thing being reviewed is capable of achieving established objectives.  Reviews ask the following question: is the subject (or object) of the review a suitable, adequate, effective, and efficient way of achieving established objectives?

Requirement – is a need, expectation, or obligation. It can be stated or implied by an organization, its customers, or other interested parties.  A specified requirement is one that has been stated (in a document for example), whereas an implied requirement is a need, expectation, or obligation that is common practice or customary.

Regulatory Requirement – is an obligation that is specified by an authority which gets its mandate from a legislative body.

Quality Policy – based on ISO’s quality management principles, compatible with the organization’s other policies and consistent with its vision and mission. ISO's quality management principles  focus on customers and interested parties, to provide leadership, to engage and involve people, to use a process approach, to encourage improvement, to make decisions, and to manage corporate relationships.

Quality Objective - is a quality result intended to achieve. Quality objectives are based on or derived from the organization’s quality policy and must be consistent with it.

Quality management system – (QMS) is a set of interrelated or interacting elements used to formulate quality policies and quality objectives and to establish the processes that are needed to ensure that policies are followed and objectives are achieved.
These elements include structures, programs, practices, procedures, plans, rules, roles, responsibilities, relationships, contracts, agreements, documents, records, methods, tools, techniques, technologies, and resources.

Quality management – includes all the activities that are used to direct, control, and coordinate quality. These activities include formulating a quality policy and setting quality objectives, quality planning, quality control, quality assurance, and quality improvement.

Quality - The adjective quality applies to objects and refers to the degree to which a set of inherent characteristics fulfils a set of requirements.  The quality of an object can be determined by comparing a set of inherent characteristics against a set of requirements.

Section 4 - Context of the Organization

4.1 Understanding the organization and its context

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting has determined the internal and external issues that are relevant to our purpose and our strategic direction and that affect our ability to achieve the intended results from our quality management system.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting monitors and reviews all information about these internal and external issues.

These issues are agenda item which are reviewed at the annual meeting and recorded in the minutes of meetings.

NOTE 1. Issues can include positive and negative factors or conditions for Consideration.

NOTE 2. Understanding the external context can be facilitated by considering issues arising from legal, technological, competitive, market, cultural, social and economic environments, whether international, national, regional or local.

4.2 Understanding the needs and expectations of interested parties

Due to their impact or potential impact on TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting ability to consistently provide products that meet the customer needs,  TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting  determines:

a) The interested parties that are relevant to the QMS (quality management system). These consist of:

Our customers. See b) below.
Our sales and marketing provisions.
TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting marketing is directed by TR Lord and LORD Consulting marketing and the day to day sales activities are carried out by the General Manager Sales & Marketing with guidance from the Managing Director.

Our component suppliers: Approval of new suppliers and the procurement process in managed using the purchasing procedures. All interactions are to be ethical.
Our sub-contractors: Contractors are approved using the same process as for a new supplier.  The monitoring of contractors is the responsibility of their designated supervisor.  All interactions are to be ethical.
Owners: The Directors manage the interests of TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting New Zealand, by setting the strategic direction of the company, accountancy and financial policies, the annual meeting and by communication with and reports from the General Manager Sales & Marketing.
Staff: There is one weekly staff meeting that allows all to contribute to the day to day operation of the company.
Regulatory authorities: These requirements have been listed in a spreadsheet which has links to the relevant Act, Code of Regulation.  These are linked to the appropriate function at TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting and this function is responsible for ensuring compliance with the statutory requirements.
TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting comply with all relevant laws, regulations and codes.
b) The requirements of these interested parties that are relevant to the quality management system.

Customer requirements are recorded and kept up to date.
Records of customer requirements are kept in email and the Attache’ Pro database.
Other requirements are addressed by processes included in the quality programme, such as changes to procedures, training or enhanced verification.
Customer orders are recorded and acted on as required by the customer.
An effective means implemented to assure on-time delivery.
TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting uses Attache’ Pro, supplemented by Sage CRM system as the computer-based management tools to track orders through the system. Training procedures and processes records are used and maintained.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting  monitors and reviews the information about these interested parties and their relevant requirements. This is monitored annually and set at the QMS Strategy Meeting.  

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting   uses the email system to monitor and record the information and their requirements.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting   has determined the boundaries and applicability of the quality management system in order to establish its scope.

When determining the scope, TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting has considered:

Internal and external issues, as above.
The requirements of relevant interested parties, as above.
TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting products.
The scope covers:

The operations of TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting  in this manual.  The company is located at 39 Leslie Hills Drive, Riccarton, Christchurch, New Zealand.  It covers the design and manufacture of all of the range of the company’s electrical equipment and our working associations with our customers and suppliers.  TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting product range is listed on the TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting web site.  Additionally, product variants as developed against particular customer requirements.  TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting is also available for design service and/or sales.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting provides consulting and repair work.

Where a requirement of ISO 9001 within the above scope can be applied then it shall be applied by TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting.

If any requirement of ISO 9001 cannot be applied, this shall not affect TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting ability or responsibility to assure conformity of its products. Any exception will be documented.

The scope shall be available and maintained as documented information in the Quality Manual stating the:

Products covered by the quality management system.
Justification for any instance where a requirement cannot be applied.
Standard products are recorded in the TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting web site.

Special or new products are recorded in the “TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting  email trail”.  Justifications are recorded in the email train for a particular product/project.

The organization shall monitor and review information about these interested parties and their requirements.

4.3 Determining the scope of the quality management system

The organization shall determine the boundaries and applicability of the quality management system to establish its scope.

When determining the scope, the organization shall consider;

The external and internal issues referred to in 4.1;
We import, sell and distribute ready made goods, and only manufacture minor assembly on rare occasions. (E.g. PAT420KIT & PAT150).
The requirements of relevant interested parties referred to in 4.2;
The products and services of the organization.
The organization shall apply all the requirements of the International Standard where applicable within the determined scope of its quality management system.

The scope of the organization’s quality management system shall be available and be maintained as documented information.  The scope shall state the types of products and services covered and provide justification for any requirement of the International Standard that the organization determines is not applicable to the scope of its quality management system.

To achieve and demonstrate capabilities the organization shall effectively plan, operate and control the various processes within its QMS that provide them.

4.4 Quality Management System and its processes

TR Lord and Associates t/a   AVO New Zealand, LORD Power Equipment and LORD Consulting has established, implemented, maintained and continually improved the QMS, including the processes needed for their interactions, in accordance with ISO 9001.

TR Lord and Associates t/a  AVO New Zealand, LORD Power Equipment and LORD Consulting, has determined the processes needed for the QMS and their application throughout the organisation (assembly processes for production product which considers any risks using the concepts of Risk Standard and comply with all relevant laws, regulations and codes and determines:

The inputs required and the outputs expected from these processes (products meet specification and customer expectations).
The sequence and interaction of these processes has been evaluated and addressed.
The criteria, methods, including measurements and related performance indicators needed, have been established, to ensure the effective operation and control of these processes are included in the work instructions.
All resources needed are determined when a new order is created or a new process is established and provided.
The assignment of authorities and responsibilities for these processes as defined in the job and position descriptions and organisation chart and delegations.
The risks and opportunities in accordance with the requirements of “Actions to address risks and opportunities” schedule.
Processes are evaluated and, if needed, changes made to processes to ensure that they achieve the intended results. Work instructions including and testing that is deemed necessary to assure the intended results.
Opportunities for improvement of the processes and the quality management system. These are discussed as part of TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting continuous improvement programme. These may be initiated by customer request, competitive environment, and initiation of a new process or process failure.
TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting    maintains documented information to the extent necessary to support the operation of processes and retains documented information to the extent necessary to have confidence that the processes are being carried out as planned.

Section 5 - Leadership

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting  has appointed BEV TORR as the Management Representative, or if unavailable, ALISTAIR EDMOND.

5.1 Leadership and Commitment to the Quality Management System

Organization Chart

Organisation Chart JUL2020

Top management has demonstrated leadership and commitment to the QMS by:

  1. Taking accountability for the effectiveness of the QMS. This is evident in the position descriptions and the organization chart.
  2. The quality policy and quality objectives have been established as part of the QMS and are compatible with the strategic direction and context of the organization.
  3. Ensuring that the quality policy is communicated, understood and applies within TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting.
  4. Ensuring the integration of the quality management system requirements into TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting business processes.
  5. Promoting awareness of the process approach and risk-based thinking.
  6. Resources are provided for the quality management system.
  7. The importance of effective quality management is communicated to all staff on a regular basis.
  8. System and process checks confirm that TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting achieves its intended results.
  9. Engaging, directing and supporting persons to contribute to the effectiveness of the QMS.
  10. Promoting and encouraging improvement.
  11. Other relevant management roles are supported to demonstrate their leadership as it applies to their areas of responsibility.

5.1.2 Customer focus

Top management demonstrates leadership and commitment with respect to customer focus by ensuring that;  

  1. Customer requirements and all applicable statutory and regulatory requirements are determined, understood and consistently met.
  2. The risks and opportunities that can affect conformity of products and the ability to enhance customer satisfaction are determined and addressed.
  3. The focus on enhancing customer satisfaction is maintained.

5.2 Quality Policy Statement

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment, and LORD Consulting, is committed to providing quality management, co-ordination, and supply of electrical testing, measuring, and condition-monitoring solutions and services.  Our LORD Consulting division is committed to providing quality management and co-ordination of consulting services in both power and electrical fields.  

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment, and LORD Consulting is committed to providing customers with quality service. We will identify our clients, determine and agree upon their requirements, and supply services and products to the agreed standard, every time.

It is the policy of AVO New Zealand to have an effective Quality System in place to comply with ISO 9001. TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment, and LORD Consulting is dedicated to the ongoing development and improvement of this Quality System with total staff involvement.

The Directors and Management of TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment, and LORD Consulting have committed themselves to lead and support the development and maintenance of the Quality Process for the benefit of customers, staff and the Company.

Trevor Lord
MANAGING DIRECTOR

Quality Objectives

Key objectives involved in the quality process are:

  1. To have zero returns from customers.
  2. To achieve 100% on time deliveries that are accurately picked and dispatched, that reflect the customers expected order specifications and ensure the service timelines are met.
  3. To maintain the standard required for continuing certification to ISO 9001.
  4. To be an improvement focussed organization. Measurement will be based on process efficiency, cost reduction and work safety. New designs and procedures will be challenged to ensure that each stage is both simple and effective.

5.2.2. Communication of the quality policy shall:

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting ensures that the quality policy shall:

a)   Be available and maintained as documented information.  Reviewed annually at the Quality Strategy meeting.

b) Be communicated, understood and applied within TR Lord and Associates t/a   AVO New Zealand, LORD Power Equipment and LORD Consulting.  

c)   Be available to relevant interested parties and posted on the company web sites.

5.3 Organizational roles, authorities and responsibilities

Top management shall ensure that the authorities and responsibilities for relevant roles are assigned, communicated and understood within TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting.

Top management has assigned the authority and responsibility for:

  1. Ensuring the QMS conforms with the requirements of ISO 9001;
  2. Ensuring that processes are delivering their intended outputs;
  3. Reporting on the performance of the QMS, on opportunities for improvement and on the need for change or innovation, and especially for reporting to top management at annual meeting and is a component of the internal audits.
  4. Ensuring the promotion of company focus throughout the organization.
  5. Ensuring that the integrity of the QMS is maintained when changes are planned and implemented. Procedures in the QMS are written to ensure integrity is maintained. These procedures will be checked.

Management Reviews

This procedure details the Management Meetings held to review the Quality System.

The monthly Management Meetings, scheduled by the Quality Manager are held to review the Quality System. These monthly reviews cover all aspects of the Quality System including new procedures, changes to existing procedures, outstanding/completed Corrective Action Requests, complaints, staff training, internal/external audit findings and any other miscellaneous quality related matters.

All appropriate staff members are informed of any changes to the Quality System resulting from Review Meetings.

Minutes of all Review Meetings are recorded by the Quality Manager and held by the Quality Manager. The minutes show that the Quality System is still appropriate, suitable to requirements and in line with regard to ISO 9001.

Quality System Documentation

This procedure describes the documented Quality Assurance System implemented by TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting.

The Quality Assurance Manual documents the Quality System implemented by TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting the Quality Assurance Manual is structured into 10 Sections, each Section addressing a particular aspect of the Standard. Each Section may also contain several associated procedures.

The Quality Assurance Manual is a controlled document and is distributed in accordance with Section 7.5.

  1. TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting has identified all its critical documentation which is listed in the completed processes index.
  2. All controlled documents have title, issue number, date and are authorised copies of the approved processes.
  3. All controlled documents are free from unauthorized changes by means of a change control register.
  4. The procedure for control of changes to documents is adhered to and all changes are revised then signed off by the Quality Manager and/or Top Management.
  5. Any documented changes to processes are distributed to the relevant staff members.
  6. Any obsolete documentation is removed and one copy retained in archiving in the Quality Records Archive folder; saved on the Quality Managers computer.
  7. All amendments or changes to critical documents are discussed with the process owner and then a copy distributed to all staff affected by the change. Quality records are kept to demonstrate that all procedures and work instructions have been carried out correctly and are recorded in the Attache’ Pro system as well as in email.
  8. All Quality Records are saved on the Quality Managers computer and backed up by the backup systems in place.
  9. Documents are adequately backed up on a daily basis both physically as well as a network backup which is replicated in three (3) different locations. The backup in then backed up to a cloud backup. Thereby in effect 4 levels of backup are in place.

The Process Procedure Manuals document the individual tasks required to fully complete each process.

The Process Procedure Manuals are controlled documents and are distributed in accordance with Section 7.5.

Quality planning is addressed in the TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting Quality System Manual. The Quality System Manual defines and documents how the quality requirements of the firm are met.

All aspects of the Quality System are regularly reviewed by the General Manager / Quality Manager and any additions and/or modifications to the system and/or its associated documentation will be addressed as appropriate.

Distribution of Quality System Manual

This procedure describes the distribution of the Quality Assurance and Process Procedure Manuals used to document the TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting Quality System.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting posts a controlled copy of the Quality Assurance Manual on its web site. The purpose of this is to provide efficiently a controlled copy of the Quality Manual for access by both all TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting staff and by our customers.

The specific HTTP address of the Quality Manual is:
TR LORD and Associates t/a AVO New Zealand, https://avo.co.nz/quality-manual/quality-assurance-manual,
LORD Power Equipment, https://www.lordpowerequipment.com/quality-manual/quality-assurance-manual
LORD Consulting, https://www.lordconsulting.com/quality-manual/quality-assurance-manual.

A paper-based Master Copy of the Quality Assurance Manual is held at the Christchurch Head Office by the Quality Manager.

The Master Copy of each Process Procedure is held by the Quality Manager with a controlled copy of each Process Procedure Manual held by the Quality Manager.

Section 6 - Planning

6.1 Actions to address risk and opportunities

When planning for the QMS TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting considers the issues regarding the organization and its context and requirements referred to in understanding the needs and expectations of interested parties and determines the risks and opportunities that need to be addressed in order to:

  1. Give assurance that the QMS can achieve the intended results
  2. Prevent or reduce undesired effects
  3. Achieve continual improvement

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting plans:

  1. Actions to address risks and opportunities;
  2. How to:
  3. Integrate and implement the actions into TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting QMS processes as in the QMS systems and processes.
  4. Evaluate the effectiveness of these actions.

Actions taken to address risks and opportunities shall be proportional to the potential impact of the conformity of products.

Options to address risk and opportunities can include: avoiding risk, taking risk in order to pursue an opportunity, eliminating the risk source, changing the likelihood or consequences, sharing the risk or retaining the risk by informed decision.

6.2 Quality objectives and planning to achieve them

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting has established quality objectives for relevant functions, levels and processes.

The quality objectives are:

  1. consistent with the quality policy
  2. Measurable
  3. Take into account applicable requirements
  4. Relevant to conformity of products and the enhancement of customer satisfaction
  5. Monitored
  6. Communicated
  7. Updated as appropriate

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting retains documented information on the quality objectives as part of our documented processes.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting manufacturing functions and processes allows the achievement of our quality objectives which are:

  1. To aim for zero returns from customers
  2. To aim to achieve 100% on time deliveries
  3. To maintain the standard required for continuing certification to ISO 9001.
  4. To be an improvement focussed organization. Measurement will be based on process efficiency, cost reduction and work safety. New designs and procedures will be challenged to ensure that each stage is both simple and effective. Each major improvement will be treated as a costed project.

If at any one time it is deemed not practical to achieve the above, a concession based on the balance of risk and opportunity may be made and recorded in an email train.

Information on quality objectives shall be reviewed and a record kept at the annual meeting.

When planning on how to achieve our quality objectives, TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall determine:

  1. What has to be done
  2. What resources will be required
  3. Who will be responsible
  4. When it will be completed
  5. How the results will be evaluated.

6.3  Planning of Changes

Where TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting determines the need for change to the QMS, the change shall be carried out in a planned systematic manner.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall consider:

  1. The purpose of the change and any of its potential consequences by performing a risk analysis:
  2. The integrity of the QMS;
  3. The availability of resources;
  4. The allocation or reallocation of responsibilities and authorities
  5. By way of Improvement Action Request Forms (IAR)

Section 7 - Support

7.1 Resources

7.1.1 General

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting has determined and provided the resources needed for the establishment, implementation, maintenance and continual improvement of the QMS.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting has considered:

  1. The capabilities and constraints on existing internal resources;
  2. What needs to be obtained from external providers.

7.1.2 People

To ensure TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting can consistently meet customer and applicable statutory and regulatory requirements, TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting provides persons necessary for the effective operation of the QMS, including the processes needed.

7.1.3 Infrastructure

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting has determined, provided and maintains the infrastructure for the operation of our processes to achieve conformity of our products.

Infrastructure can include:

  1. Buildings and associated utilities;
  2. Equipment including hardware and software;
  3. Transportation;
  4. Information communication technology.

7.1.4 Environment for the operation of processes

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting has determined, provided and maintains the environment necessary for the operation of our processes and to achieve conformity of products.

Environment for the operation of processes can include physical, social, psychological, environmental and other factors (such as temperature, humidity, ergonomics and cleanliness).

7.1.5 Monitoring and measuring resources

Calibration Records

Where monitoring or measuring is used for evidence of conformity of products to specified requirements, TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting determines the resources needed to ensure valid and reliable monitoring and measuring results.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting ensures that the resources provided:

  1. Are suitable for the specific type of monitoring and measuring activities being undertaken;
  2. Are maintained to ensure their continued fitness of purpose.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting retains appropriate documented information as evidence of fitness of purpose monitoring and measuring resources.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting determines if the validity of previous measurement results has been adversely affected when an instrument is found to be defective during its planned verification or calibration, or during its use, and takes appropriate corrective action as necessary.

Specifically, for TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting, specific product performances that are deemed necessary to measure are identified in product work instructions along with details describing test methods and acceptance criteria.

All items requiring periodic calibration are recorded in a calibration file.  Specific calibration procedures are documented and recorded in CRM and Attache’ Pro databases.  External calibration results shall be recorded in emails.

7.1.6 Organizational knowledge

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting determines the knowledge necessary for the operation of our processes and to achieve conformity of products.

The knowledge is maintained and made available to the extent necessary.

When addressing changing needs and trends,  TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting considers our current knowledge and determines how to acquire or access the necessary additional knowledge.

Organizational knowledge can include information such as intellectual property and lessons learned.  To obtain knowledge required, TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting consider:

  1. Internal sources (e.g. learning from failures and successful projects, capturing undocumented knowledge and experience of topical experts within the organization):
  2. External sources (e.g. standards patents, internet, academia, conferences, gathering knowledge with customers or providers).

Specifically, for TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall transfer knowledge by mentoring and by one on one training on identified specific subjects.

Key TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting knowledge shall be recorded in;

Academic papers, product work instructions, improvement action request forms, design files, work books, experimentation records, emails and other appropriate locations.

7.2 Competence

Training

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall:

  1. Determine the necessary competence of person(s) doing work under our control that affects our quality performance;
  2. Ensure that these persons are competent on the basis of appropriate education, training or experience;
  3. Where applicable, take actions to acquire the necessary competence and evaluate the effectiveness of the actions taken;
  4. Retain appropriate documented information as evidence of competence.

Applicable actions can include, for example, the provision of training to, or the re-assignment of currently employed persons; or the hiring or contracting of competent persons.

Specifically, for TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting training records for identified processes will be kept in the training records file.  These will be reviewed by the Quality Manager annually.

7.3  Awareness

Persons doing work under TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall be aware of:

  1. The quality policy;
  2. Relevant quality objectives;
  3. Their contribution to the effectiveness of the quality management system, including benefits of improved quality performance;
  4. The implications of not conforming with the quality management system requirements.

7.4 Communication

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting determines the internal and external communications relevant to the QMS including;

  1. On what TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting will communicate:
    Communicates with staff:
    Initiatives for quality improvement
    Any customer complaints
    Resolutions for quality issues
    The guidance described in this manual
    Communicates with suppliers on commercial direction such as orders, order schedules and complaints.
    Communicates with customers on product specifications, quotations, and product support and, delivery schedules.
  2. TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting decides:
    When to communicate:
    Customer complaints will be communicated immediately via email.  All communications will be timely so as to maximise the benefit to all parties.
  3. With whom to communicate:
    The first receiver of a customer complaint shall decide on receipt who to communicate to.
  4. How to communicate:
    Communication shall be as required verbally and or email.
  5. Who communicates?
    In general team members shall use their initiative as to who communicates.  Particular communication responsibilities are recorded in position descriptions.

7.5 Documented information

Document Control

Document Change Register

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting quality management system includes:

  1. Documented information required by ISO 9001.
  2. Documented information determined by TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting as being necessary for the effectiveness of the QMS.

Procedures for the control of all documents which support the Quality System have been implemented to ensure the following:

  1. All documents are reviewed and approved, prior to use, by authorised personnel.
  2. The pertinent issues of appropriate documents are available at all locations where operations essential to the effective functioning of the Quality System are performed.
  3. Any obsolete documents are promptly removed from use and saved in the Archive folder on the Quality Managers computer.

Each section of the Quality Assurance Manual is approved, prior to issue on a paper based format by Top Management and the Quality Manager.  This approval is shown and the document controlled by the signatures of Top Management and the Quality Manager on the first page of each section before posting to the websites.  Appropriate Quality Manual documents are posted to the website by the Web Master under the instruction of the Quality Manager.  All copies of the initial paper-based approved documents and amendments are place in a Master Copy folder held by the Quality Manager.  

Any modifications/revisions to the Quality Assurance Manual are prepared, approved, issued and recorded in the appropriate section of the master document list held by the Quality Manager.  The Quality Manager conducts a final check on all newly posted pages to the web-based manual to ensure they are correct.

Identification of modifications/revisions is indicated in the right hand margin, next to the modification/revision, according to the revision number at the bottom of each page.

In the event a procedure is completely re-written, re-written text is not identified in the margin but the word “Rewrite” appears after the Revision Number.

The current revision status of each section of the quality assurance manual appears at the bottom of each page.

A revision history of each section of the quality assurance manual appears in the master document list, held by the quality manager.

Details of all new sections issued and posting of removed sections are recorded in the “Document Tracking Form”.

7.5.1 General

Documented information shall include but not be limited to:

  • Work instructions
  • Product specifications
  • Design records
  • Orders, past and present
  • Delivery information
  • Customer details
  • Supplier details
  • Calibration records

7.5.2 Creating and updating

Storage of Quality Records may involve either or both a computer based and/or paper based (hard copy) system.  Where records are stored on computer, they are backed up daily and stored offsite, as well as existing hard copy. Where records are paper based, the conditions of storage are such that the information contained on the record is legible for the life of the storage of the record.

The Quality Assurance Manual is prepared by the Quality Manager. TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting operates a web-based quality assurance manual viewed under an appropriately-named navigation tab on the home page of the website http:www.lordpowerequipment.com.  All staff of TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting have ready access to computers and appropriate communication links to permit them to view the quality manual in the normal course of a working day.

Each section of the Quality Assurance Manual is identified by a unique number that references the one or two digit suffix to the corresponding ISO 9001 Standard e.g. Section 5.

Each section of the Quality Assurance Manual is approved, prior to use, on a paper based format by op Management and the Quality Manager.  This approval is shown and the document controlled by the signature of Management and the Quality Manager.

Any modification/revisions to the Quality Assurance Manual are prepared, approved and issued once a final check on all newly-posted pages to the web-based manual to ensure they are completely correct.

Identification of modification /revisions is indicated in the right hand margin, next to the modification/revision, according to the Revision Number at the bottom left of each page.

In the event a procedure is completely re-written, re-written text is not identified in the margin but the word “Rewrite” appears after the Revision Number at the bottom left of each page.

The current Revision Status of each Section of the Quality Assurance Manual appears at the bottom left hand corner of each page.

A revision History of each Section of the Quality Assurance Manual appears in the Master Document List, held by the Quality Manager.

When creating and updating documented information, TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall ensure appropriate:

  1. Identification and description (e.g. title, date, author or reference number)
  2. Format (e.g. language, software version, graphics) and media (e.g. paper, electronic) for TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting the language shall be English, by large records should be emailed records with paperless recording preferred.
  3. Review and approval for suitability and adequacy for TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting this shall be done by exception. If shortcomings are exposed, corrections shall be made and recorded in the Document Change Register.

When creating and updating documented information, documented information shall include but not limited to:

  • Work instructions
  • Product specifications
  • Design records
  • Orders, past and present
  • Delivery information
  • Customer details
  • Supplier details
  • Calibration records

7.5.3 Control of documented information

The records are filed such that their integrity is maintained and records are uniquely traceable back to their origin.

Quality Records are filed and held, disposal is by shredding, incineration or any other suitable means approved by the Managing Director.

The Quality Manager informs designated holders of the Quality Manual via email of any posted changes to the Quality Manual Forms.

Documented information required by the QMS and by ISO9001 is controlled to ensure:

  1. It is available and suitable for use where and when it is needed;
  2. It is adequately protected (e.g. from loss of confidentiality, improper use or loss of integrity).
  3. Standard product specifications are published and are available on the AVO web site.
  4. Custom product specifications are included in emails to the appropriate customer.
  5. Assembly instructions are saved in the AVO computer.
  6. Customer order and delivery schedules are saved in the AVO computer
  7. Desktop\ Attache’ Pro
  8. Outlook email
  9. My Computer\Documents
  10. Customer complaints are recorded in the Outlook email as well as IAR (Improvement Action Request Forms).
  11. New product development is recoded in the Design Engineers folder. Paper based information is filed in the filing cabinet.

Currently involved are the following:-

  1. DFA – Distribution Fault Anticipation HV Power Line Online Monitoring Technology.
  2. Shemar – Composite Insulated Cross arms for 11-33Kv Overhead Power Lines.

DFA & Shemar design drawings, correspondence, peer review, documentation and marketing and design details, procedure ID and related material.

Computer based information is backed up by a second-party back-up provider.

Section 8 - Operation

8.1 Operational Planning

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting plans, implementing and controls the processes needed to meet the requirements for the provision of the products and to implement the actions determined in “Planning” process by:

  1. Determining the requirement for products;
    TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting determines and records product requirements in the form of a product specification which will be confirmed with the customer in the email train.
  2. Establishing criteria for:
  1. The processes;
    Processes for product manufactured are recorded in work instructions, management processes are recorded in the quality manual.
  2. The acceptance of products;
    Records of product acceptance shall be obtained from customers and recorded in an email train.
  3. Determining the resources needed to achieve conformity of the product:
    The General Manager shall determine these resources.
  4. Implementing control of the processes in accordance with the criteria;
    The General Manager shall ensure processes are controlled according to the processes stipulated in the quality manual and work instructions.
  5. Determining, maintaining and retaining documented information to the extent necessary;
  6. To have confidence that the processes are carried out as planned;
    The General Manager shall determine the extent of necessary production documentation.
    The General Manager is responsible for the maintenance and retention of the production information.
    The Quality Manager shall periodically check to ensure processes are carried out as planned.
  7. To demonstrate the conformity of products to their requirements.
    The Quality Manager shall periodically audit products to assure conformity.  The frequency of auditing to be based on risk.

The output shall be suitable for TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting operations.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall control planned changes and review the consequences of unintended changes, taking action to mitigate any adverse effects as necessary.

Actions to manage change are based on risk.

If these changes affect customer product or delivery, customers shall be informed.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall ensure that outsourced processes are controlled.  See “Control of externally provided processes, products and services”.

8.2.1 Customer Communication

Communication with customers shall include;

  1. Providing information relating to products;
    This shall be recorded in an email train.
  2. Handling enquiries, contracts or orders, including changes;
    This shall be recorded in an email train.
  3. Obtaining customer feedback relating to products, including customer complaints;
    This shall be recorded in the email train.  Customer complaints shall be recorded in addition in the form of any Improvement Action Request and Non Conformances.
  4. Handling or controlling customer property.
    This does not happen at TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting but at the subcontracted service company.
  5. Establishing special requirements for contingency actions when relevant.
    This shall be discussed and recorded in an email train.

8.2.2 Determining the requirements for products

When determining the requirements for products to be offered to customers, TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall ensure that:

  1. The requirements for products are defined, including:
  1. Any applicable statutory and regulatory requirements;
  2. Those considered necessary by the organisation;
    Customers shall be asked to provide all necessary requirements.  Any uncertainties shall be negotiated and the whole recorded in a product specification for the customer to approve.

b. TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting can meet the claims for the products it offers.
Products shall be verified against specification and the results recorded.

8.2.3 Review the requirements for products

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall ensure that it has the ability to meet the requirements for products to be offered to customers.  This shall include required safety, regulatory, legislative inputs. TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall conduct a review before committing to supply products to a customer; to include:

  1. Requirements specified by the customer; including the requirements for delivery and post-delivery activities;
    These activities and discussions shall be recorded in an email train.  Products shall be verified against specification.
  2. Requirements not stated by the customer, but necessary for the specified or intended use, when known;
    Product specification may contain unstated requirements that are considered important by TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting.  Products shall be verified against specification in email format and the required specification determined by TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting.
  3. Requirements specified by TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting.
    Product specifications may contain requirements specified by TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting.  Products shall contain requirements specified by TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting. Products shall be verified against specification and the results recorded in email format.
  4. Statutory and regulatory requirements applicable to the products;
    Product specifications shall contain requirements specified by TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting.
    Where necessary statutory and regulatory requirements shall be confirmed by an appropriate test laboratory.  Standard or Codes.
  5. Contract or order requirements differing from those previously expressed.
    These shall be discussed and recorded in an email trail.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall ensure that contract or order requirements differing from those previously defined are resolved.

The customers’ requirements shall be confirmed by TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting before acceptance, when the customer does not provide a documented statement of their requirements.

NOTE:  In some situations such as internet sales, a formal review is impractical for each order.
Instead, the review can cover relevant product information, such as catalogues or web site data.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting retains documented information, as applicable:

f. On the results of the review;
Review correspondence shall be recorded in the email train.

g. On any new requirements for the product,
New product requirements shall be recorded in the email train.

8.2.4 Changes to requirements for products

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall ensure that relevant documented information is amended, and that relevant persons are made aware of the changed requirements, when the requirements for product are changed.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall ensure that relevant people are emailed with notification of any product changes – listing the change(s).

8.3 Design and Development of products

Design

8.3.1 General

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting has established, implemented and maintained a design and development process that is appropriate to ensure the subsequent provision of products.

The Design Engineer is responsible for assuring compliance to this requirement.

8.3.2 Design and development planning        

In determining the stages and controls for design and development, TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting considers:

  1. The nature, duration and complexity of the design and development activities;
    These activities are recorded in the Design Records file.
  2. The required progress stages, including applicable design and development reviews;

The initial approach toward design and development planning is undertaken according to the project conforming to one of the following three categories:

  1. An entirely new design
  2. An improvement to an existing design
  3. An existing design obtained from another supplier for manufacture under licence.

8.3.2.1           An entirely new design

The requirement for an entirely new design is formally identified by the Managing Director following input from sources comprising:

  • IAR forms indicating a gross market inadequacy with a present design;
  • Formal market research exercises suggesting the market need for such a new design;
  • Customer or market requests for such a product;
  • The noted successful introduction of such a product by a competitor;
  • A formal purchase order from a customer for such a design.

Upon identifying the requirement for such a product, the Managing Director convenes a Product Evaluation Meeting attended by the General Manager, and as appropriate, the Quality Manager and the Commercial Manager.  At this meeting the concept of the proposed new product is presented by the Managing Director and discussed fully as to its marketing strategy, its general commercial ramifications and its known design and production requirements.  Minutes of all Product Evaluation Meetings are taken and held by the General Manager in a Design Folder created for each new design.

Further Product Evaluation Meetings may be held on the same basis for the purpose of a more in depth evaluation of the new product in principle prior to a minuted decision being finally recorded as to whether or not to proceed further.

In the event that a decision is made to proceed further, a suitably qualified Design Leader is appointed by the Managing Director.  Unless extraordinary circumstances dictate otherwise, the Design Leader is appointed from within the company and the appointment is for the duration of the design process per se.

The Design Leader is given a full written brief of the proposed design, this brief being prepared by the Product Evaluation Meeting as a faithful documentation and interpretation of the design input source information and design expectation criteria, determined from the Product Evaluation Meeting itself, as well as detailing design output criteria, as outlined.  This brief is approved by the signatures of both the Managing Director and the General Manager.  As the product evolves, the design brief may be revised, copies of all briefs issued are retained by the General Manager in the Design Folder.  If the design is purely a customer commissioned one, the process of Contract Review is followed in preparing the written design brief.

Regular Design Meetings, convened by the Managing Director are held at appropriate intervals sufficient both to keep the above named staff fully informed of the design process and to permit the design leader to gain the constructive input of those staff members.  The General Manager minutes all Design Meetings and retains those records.  Other staff or appropriately qualified outside expertise is co-opted or retained as deemed necessary by the Design Meetings.

All concept and plans of the new design are retained in a secure place by the Design Leader and ultimately passed to the General Manager for filing in the Design Folder.  Final drawings are commissioned via an approved supplier, these being prepared using the medium of computer aided design.  Master design software is retained by the General Manager and issued only with his express permission.

8.3.2.2                       An Improvement to an existing Design

The requirement for an improvement or modification to and existing design is formally identified by the Managing Director following input from sources comprising:

  • IAR forms indicating the need for a design review;
  • Customer or market requests for such a review;
  • A written notification from the designated Project Production Manager indicating the need for such a review;
  • The inability to continue sourcing any component or sub assembly originally specified in the design.

Should the requirement call for a minor review, the design review is conducted by way of a simple Design Review Meeting convened by the Managing Director.  All Design Review Meetings are minuted by the General Manager and the proceedings held by him in a Design Review Folder, held with the original Design Folder for that product.  Having conducted the Design Review Meeting, the General Manager issues promptly a written instruction to the Design Leader to arrange for the necessary revisions to drawings and Process Procedures: at this juncture, the Quality Manager is also informed of these alterations by the General Manager.

In the event that the Managing Director identifies the requirement for a major design review, a Major Design Review Meeting is convened following the identical procedure for an entirely new design.

If a new product design is offered to TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting for manufacture under licence the Managing Director convenes a Product Evaluation Meeting.

Should a decision be made to proceed further, a Design Leader is similarly nominated and a full brief of desired testing, production and modification requirements is issued via the Managing Director, approved by the Managing Director.

The Design Evaluation process follows that of an entirely new design with the major difference being that the design effort itself is confined to minor revisions necessary to comply with market and regulatory requirements and that Type Approval/Testing organisations external to the company may be commissioned to solicit critical judgement or issue safety approval as the case may be.

8.3 Design Process

8.3.3   Design Input

The Design Leader is responsible for the identification and documentation of any relevant statutory, regulatory or contract review requirements that may have relevance to the design.  The Design Meeting carries the overall burden of verifying the validity and adequacy of the identified requirements.

8.3.4 Design Output

Final designs are presented to a duly convened design meeting whereupon the meeting conducts a final critical assessment of the design documentation and proposed process procedures against the terms of the current version of the written design brief.  This assessment verifies the following pints of compliance:

  1. The design output conforms to the written brief;
  2. The design output complies with the brief’s documented acceptance criteria;
  3. The design output contains clearly identified statements as to the safe and proper functioning of the product e.g. full and clearly understood operating instructions, also documenting any regular maintenance needed, stated procedures for any special storage or handling requirements the product may have, and any special other requirements e.g. safe disposal after use.

Should the design conform fully, the meeting formally approves the design and the final version Design Documentation is approved by the dated signature in red ink of the Managing Director, the Design Leader and the Managing Director.

The Design Output Documents are then released for production.

Design Review

At the regular Design Meetings, formal documented reviews of the design output are conducted against the criteria of the written design brief, these reviews being recorded in the meeting minutes.

Design Verification

During the process of the regular Design Meetings, verification is performed and minuted to document that the design stage output is meeting the specified requirements.  Any design verification measures used are also recorded and include any or all of the following:

  1. Comparison of the design with a similar proven design;
  2. The presentation of test results;
  3. The conducting of demonstrations;
  4. Reviewing design stage documents on a regular basis prior to final release.

Design Validation

The end product of the design process is validated to ensure that it conforms to the requirements of Design Input and the Contract Review processes, as applicable.  Validation follows successful design verification and is performed under specific defined operating conditions as may be required under the terms of the design input.  Validation is performed on the final design product wherever possible, unless documented circumstances dictate it is carried out prior to completion.

Design Changes

All design changes are identified, documented, reviewed and approved by authorised personnel prior to implementation.

8.4 Control of externally provided processes, products

8.4.1 General

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting ensures that externally provided processes, products conform to requirements.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting determines that the controls applied to externally provided processes, products when:

  1. Products from external providers are intended for incorporation into TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting own products;
  2. Products are provided directly to the customer(s) by external providers on behalf of TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting.
  3. A process or part of a process, is provided by an external provider as a result of a decision by TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting determines and applies criteria for the evaluations, selection, monitoring of performance, and re-evaluation of eternal providers, based on their ability to provide processes or products and in accordance with requirements.  TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting retains documented information of these activities and any necessary activities arising from the evaluations.

These shall be discussed and recorded in an email train.

The interface and approval process for external providers is recorded in an “Approved Supplier Check-list”.

All regular suppliers are assessed and approved, at least, annually, to ensure that their services remain acceptable. This assessment is based on:

  1. A history of acceptable past performance and the ability to supply goods or services to the specifications of TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting;
  2. Registration of the supplier/sub-contractor to a recognised Quality System (e.g. ISO 9000); Registration of the supplier/sub-contractor to a recognised Quality System (e.g. ISO 9000);

A List of all approved Suppliers/Sub Contractors is compiled, assessed and approved, by the Quality Manager prior to being posted on the TR Lord and Associates t/a AVO New

Zealand, LORD Power Equipment and LORD Consulting website with the Quality Manual. A master copy of this List is retained by the Quality Manager and is updated as necessary.

8.4.2 Type and extent of control

Purchasing

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting ensures that externally provided processes or products do not adversely affect our ability to consistently deliver product to our customers.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall:

  1. Ensure that externally provided processes remain within the control of our quality management system;
  2. Define both the controls that we intend to apply to an external provider and those we intend to apply to the resulting output;
    Material received from an external provider shall be checked at inwards goods and at the introduction to any subsequent processing.
  3. Take into consideration:
  4. The potential impact of the externally provided processes, products on TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting ability to consistently meet customer and applicable statutory and regulatory requirements;
  5. The effectiveness of the controls applied by the eternal provider;
  6. Determine the verification, or other activities, necessary to ensure that the externally provided processes, products meet requirements.
    Material received from an external provider shall be checked at inwards goods and at introduction to any subsequent processing.  Quality shall be further evaluated during production testing.

8.4.3 Information for external providers

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting ensures the adequacy of requirements prior to our communication with the external provider.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting communicates to external providers our requirements for:

  1. The processes, products to be provided;
  2. The approval of:
  3. Products;
  4. Methods, processes and equipment;
  5. The release of products;
  6. Competence, including any required qualification of persons;
  7. The external providers interactions with TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting;
  8. Control and monitoring of external providers’ performance to be applied by TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting;
  9. Verification or validation activities that TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting intends to perform at the external provider’s premises.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting documents and records the above where appropriate in an email train.

8.5 Production provision

8.5.1 Control of production provision

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting implements production provision under controlled conditions.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting currently assemble PAT420Kits and PAT150’Kits.  This involves the taking of multiple stock items and assembling as a single stock item, resulting in associated stock adjustments.

The QMS recognizes this requirement as well as the need for associated quality testing and control of the process.  On completion of assembly, items are quality checked and the checklist signed off and retained.

Controlled conditions shall include, as applicable;

  1. The availability of documented information that defines;
  2. The characteristics of the products to be produced, (product specifications) or the activities to be performed; (work instructions)
  3. The results to be achieved; (test instructions)
  4. The availability and use of suitable monitoring measuring resources;
  5. The implementation of monitoring and measuring activities at appropriate stages to verify that criteria for control of processes or outputs, and acceptance criteria for products have been met; (as described in product work and test instructions)
  6. The use of suitable infrastructure and environment for the operation of processes;
  7. The appointment of competent persons, including any required qualification;
  8. The validation and periodic revalidation, of the ability to achieve planned results of the processes for production provision, where the resulting output cannot be verified by subsequent monitoring or measurement; TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting periodically validates product performance with results documented in the Design Engineers work books.
  9. The implementation of actions to minimise human error. These actions are incorporated into work instructions.
  10. The implementation of release, delivery and post-delivery activities. Release is implemented by exception i.e. Product is approved for release provided there are no hold notices connected with the product.

8.5.2 Identification and traceability

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting uses suitable means to identify outputs when it is necessary to ensure the conformity of products.  These means are identified in product work instructions.  The statue of outputs with respect to monitoring requirements throughout the production provision.  Where statue is not obvious, product is labelled. Release is implemented by exception i.e. product is approved for release provided there are no hold notices.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting uses suitable means to identify outputs when it is necessary to ensure the conformity of products.  These means are identified in product work instructions.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting identifies the statue of outputs with respect to monitoring and measurement requirements throughout the production provision.  Where status is not obvious, product is labelled.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting controls the unique identification of the outputs when traceability is a requirement and retains the documented information necessary to enable traceability.   Traceability is achieved by way of serial numbers on all Megger stock items as well as all relating purchase order numbers and email train.

8.5.3 Property belonging to customers or external providers

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting exercises care with property belonging to customers or external providers while it is under TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting control and  treat instruments with special care as not to further damage items.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting identifies, verifies, protects and safeguards customers’ or external providers’ property provided for use or incorporated into products.

When property of a customer or external provider is lost, damaged or otherwise found to be unsuitable for use, TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting reports this to the customer or external provider and retains documented information on what has occurred.  Documented information is retained via emails.

A customer’s or external provider’s property can include components, equipment, intellectual property and personal data.

8.5.4 Preservation

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting preserves outputs during production to the extent necessary to ensure conformity to requirements.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting ensure items are stored correctly not allowing any deterioration.

Preservation can include identification, handling, deterioration, packaging, storage, transmission or transportation and protection.

8.5.5 Post-delivery Activities

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting meets requirements for post-delivery activities associated with our products.

In determining the extent of post-delivery activities that are required, TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting considers:

  1. Statutory and regulatory requirements;
  2. The potential undesired consequences associated with our products;
  3. The nature, use and intended lifetime of our products;
  4. Customer requirements;
  5. Customer feedback.

Post-delivery activities can include actions under warranty provisions, contractual obligations such as maintenance and supplementary services such as recycling or final disposal.

8.5.6 Control of changes

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting reviews and controls changes for production to the extent necessary to ensure continuing conformity with requirements.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting retains documented information describing the results of the reviews of changes, the person(s) authorising the change and any necessary actions arising from the review.

8.6 Release of products:

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting implements planned arrangements at appropriate stages to verify that the product requirements have been met.

The release of products to the customer shall not proceed until the planned arrangement have been satisfactorily completed, unless otherwise approved by a relevant authority and are applicable to the customer.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall retain documented information on the release of products and services.

The documented information shall include:

  1. Evidence of conformity with the acceptance criteria;
  2. Traceability to the person(s) authorizing the release.

8.7 Control of nonconforming outputs

8.7.1

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall ensure that outputs that do not conform to their requirements are identified and controlled to prevent their unintended use or delivery.

Non-conformance may be a result from a deviation from the specified product requirements and/or procedures detailed in the TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting Quality System Manual.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall take appropriate action based on the nature of the nonconformity and its effect on the conformity of products and services.  This shall also apply to non-conforming products and services detected after delivery of products, during or after the provision of services.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall deal with nonconforming outputs in one or more of the following ways:

  1. Immediate correction and reprocessing
  2. Segregation, containment, return or suspension of provision of product and services;
  3. Informing the customer; for concession to the client or client’s representative.
  4. Obtaining authorization for acceptance under concession. Any product that is reprocessed is re-inspected accordingly.

Upon identification of a non-conformance, an Improvement Action Request (IAR) Form will ensure that the non-conformance is investigated to determine the root cause and reviewed to determine its disposition and prevent future recurrence.

An Improvement Action Request (IAR) Form may be raised for product checking/testing equipment or machinery that is found to be defective or out of calibration.  Non-conforming product in the Inwards Goods Store is isolated, tagged with a copy of the IAR and segregated to an isolation area in storage clearly marked “Non-Conforming Product Area’.

Conformity to the requirements shall be verified when nonconforming outputs are corrected.

In the event of a customer complaint an Improvement Action Request (IAR) Form is raised by the staff member receiving the complaint and an appropriate Senior Manager notified.

8.7.2  

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall retain documented information that:

  1. describes the nonconformity
  2. describes the actions taken
  3. describes any concessions obtained
  4. identifies the authority deciding the action in respect of the nonconformity.

Section 9 - Performance Evaluation

9.1  Monitoring measurement, analysis and evaluation

9.1.1 General

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall determine:

  1. What needs to be monitored and measured;
  2. The methods for monitoring, measurement, analysis and evaluation needed to ensure valid results;
  3. When the monitoring and measuring shall be performed;
  4. When the results from monitoring and measurement shall be analysed and evaluated.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall evaluate the performance and the effectiveness of the quality management system.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall retain appropriate documented information as evidence of the results.

9.1.2 Customer satisfaction

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall monitor customer’s perceptions of the degree to which their needs and expectations have been filled.  TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall determine the methods for obtaining, monitoring and reviewing this information.

Examples of monitoring customer perceptions can include customer surveys, customer feedback on delivered products and services, meetings with customers, market-share analysis, compliments, warranty claims, dealer reports and completed IAR (Improvement Action Request forms).

9.1.3 Analysis and Evaluation

9.2 Internal Audit

9.2.1  

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting  shall conduct internal audits at planned intervals to provide information on whether the quality management system:

a)         conforms to:

1)         TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting ’s own requirement for its quality management system;

2)         The requirements of this International Standard;

b)         Is effectively implemented and maintained.

9.2.2   The organisation shall:

  1. plan, establish, implement and maintain an audit programme(s) including the frequency, methods, responsibilities, planning requirements and reporting, which shall take into consideration the importance of the processes concerned, changes affecting the organization, and the results of previous audits;
  2. define the audit criteria and scope for each audit;
  3. select auditors and conduct audits to ensure objectivity and the impartiality of the audits process;
  4. ensure that the results of the audits are reported to relevant management;
  5. take appropriate correction and corrective actions without undue delay;
  6. retain documented information as evidence of the implementation of the audit programme and the audit results.

9.2.3  Audit Programme and Procedure

This procedure outlines the Internal Audit Programme for TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting Quality System.

The entire Quality System is audited, at least, annually. This audit ensures that the Quality System documentation adequately defines the needs of the business, that the documented procedures are practical, understood and followed and that training is adequate.

Each Department is audited at least annually, according to the schedule in Section 9.2.5 of this procedure.

An audit may be designed to demonstrate that a particular Quality System element is functioning in accordance with the documented Quality Assurance Manual Procedure across the Company or Department. This is conducted by assessing the degree of implementation of the documented procedure.  

Procedural statements are turned into questions and the answers received determine if the procedure is fully implemented. Non-compliance with a Quality Procedure is recorded in the Audit Report.

An audit may be designed to demonstrate that all stages of a selected specific job comply with all the documented procedures necessary to complete that job. This is conducted by reviewing a completed job and ensuring that all the relevant documentation has been completed correctly. Non-compliance with a documented procedure is recorded in the Audit Report.

An audit may be designed to demonstrate compliance of each individual task with the relevant Process Procedure.  This is conducted by observing personnel carry out a specific documented task.  Non-compliance with the documented Process or Technical Procedure is recorded in the Audit Report.

An audit may be any combination of the aforementioned depending on the importance of a particular part to the Quality System.

The outcome of an Internal Quality Audit, as documented in the Audit Report is reviewed at the Management Review Meeting. The Corrective Action Requests, resulting from the audit, are also reviewed to confirm their implementation and the effectiveness of the action taken.

9.2.4   Audit Reports

This procedure outlines the reporting of Internal Audits as performed by TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting.

All Internal Audits are formally reported, the report format being of the "exception" type. Exception reporting consists of only detailing actual non-compliance or points of concern that require follow-up action. However, a copy of the auditor's notes are retained on file to show the scope of the audit.

A copy of each Internal Audit Report is circulated to the Managing Director, General Manager and a copy retained by the Quality Manager.

Corrective Action Requests, resulting from the Audit Report, are raised by the auditor and given to the Quality Manager for implementation.

The auditor is responsible for ensuring:

  1. Interim measures are implemented to minimize problems until a raised corrective action is completed.
  2. Corrective Action Requests raised from the audit are addressed and the resulting action implemented within a suitable time frame.

9.2.5   Approved Auditors

This procedure details personnel able to perform Internal Audits on the TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting  Quality System.

Audits can only be carried out by individuals who are independent of the function being audited and are appropriately trained.

Audits may be carried out by authorized individuals nominated by the Managing Director or Quality Manager. These individuals must have a comprehensive understanding of Processes and should be independent of the activity being audited.

9.2.6  Audit Schedule

This procedure details the audit schedule to be followed for the performance of Internal Audits on the TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting  Quality System.

The entire TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting Quality System will be audited annually in the period May - June.

The individual departments of TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting  will be audited annually in the period May – June.

9.3 Management Review

9.3.1 General

Senior Management shall review the Quality Management System at planned intervals, to ensure its continuing suitability, adequacy, effectiveness and alignment with the strategic direction of the company.

9.3.2 Management Review Inputs

The Management review shall be planned and carried out taking into consideration:

  1. The status of actions from previous management reviews;
  2. Changes in internal and external issues that are relevant to the QM;
  3. Information on the performance and effectiveness of the QMS, including trends in:
  4. Customer satisfaction and feedback from relevant interested parties;
  5. The extent to which quality objectives have been met;
  6. Process performance and conformity of products;
  7. Nonconformities and corrective actions;
  8. Monitoring and measurement results;
  9. Audit results;
  10. The performance of external providers.
  11. The adequacy of resources;
  12. The effectiveness of action taken to address risks and opportunities;
  13. Opportunities for improvement.

9.3.3 Management Review Outputs

The outputs of the management review shall include decisions and actions related to:

  1. Opportunities for improvements;
  2. Any need for changes to the QMS;
  3. Resource needs.

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting retains documented information as evidence of the results of management reviews.

Section 10 - Improvement

10.1 General

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall determine and select opportunities for improvement and implement and enhance customer satisfaction.  These include:

  1. Improving products to meet requirements as well as to address future needs and expectations;
  2. Correcting, preventing or reducing undesired effects;
  3. Improving the performance and effectiveness of the QMS.

NOTE: Examples of improvement can include correction, corrective action, continual improvement, breakthrough change, innovation and reorganisation.

10.2 Nonconformity and corrective action

10.2.1

When nonconformity occurs, including any arising from complaints, TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting shall;

  1. React to the nonconformity/ IAR (Improvement Action Request form) and, as applicable;
  2. Take action to control and correct it;
  3. Deal with the consequences;
  4. Evaluate the need for action to eliminate the cause(s) of the nonconformity, in order that it does not recur or occur elsewhere, by:
  5. Reviewing and analysing the nonconformity;
  6. Determining the causes of the nonconformity;
  7. Determining if similar nonconformities exist, or could potentially occur;
  8. Implement any action needed;
  9. Review the effectiveness of any corrective action taken;
  10. Update risks and opportunities determined during planning, if necessary;
  11. Make changes to the quality management system, if necessary.

Corrective actions shall be appropriate to the effects of the nonconformities encountered.

10.2.2

The organization shall retain documented information as evidence of;

  1. the nature of the nonconformities and any subsequent actions taken;
  2. the results of any corrective action;

10.3 Continual improvement

TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting continually improves the suitability, adequacy and effectiveness of the QMS.  TR Lord and Associates t/a AVO New Zealand, LORD Power Equipment and LORD Consulting considers the results of analysis and evaluation, and the outputs from management review, to determine if there are needs or opportunities that shall be addressed as part of continual improvement.  This information is recorded in the minutes of management review meetings.

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